Jul 2014
Gas Distribution
Seeker Particles (Stage 2)
NIA_SGN0050
Complete
Jul 2014
Jun 2015
SGN
Stephen Tomlinson (Innovation Project Manager)
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Network Innovation Allowance
GD - Repair
Gas Distribution Networks
£298,258.00
From the 1850’s up until the 1950’s cast iron mains were used extensively across Great Britain (GB) gas distribution network. Since then the gas industry has moved away from this source of material and is using steel and polyethylene. However a significant portion of cast iron is still in use today. At present across Scotia Gas Networks (SGN) there are some 20,000 kilometres (km) of metallic mains that are ageing, requiring inspection, repair or replacement.

Extensive investigation, has demonstrated that the majority of larger diameter tier 3 mains (18-48” diameter) are less likely to fail through cracks and fractures, and more likely to fail due to leaks within the existing joints.

In the past Network Licensees would either fully replace these ageing assets, which are a high cost activity, or aim to maintain them to prolong the asset life. To date the options available to repair large diameter joints have been limited to the use of mechanical joint clamps, encapsulation, or injection of anaerobic sealant into jute packing. While cheaper than full replacement, these repair techniques have a number of disadvantages including the costs incurred due to significant excavations and material requirements, and considerable disruption to SGN customers.

The objective at this stage of the project is to develop a liquid sealant for the repair of leaking joints from within a live pipe. This involves researching materials for the sealant as well as the tooling to apply the sealant into the joint, for deployment from a platform within the pipe. This must be deployed remotely or through a tethered system.   

  • Successful production of a tested liquid sealant suitable for deployment from the inside of the pipe with a 50 year life expectancy.

  • Suitable tooling to allow application of the sealant.

  • Completed investigation and report into the potential of integration with a third party delivery platform.

  • Completed study of sealant conveyance methodology to increase distance.

  • Completed project reports.